Polymer, Vol.45, No.25, 8435-8442, 2004
Super HIPS: improved high impact polystyrene with two sources of rubber particles
Significant improvements in impact strength were achieved in polystyrene blends that combined conventional HIPS particles in combination with particles produced by compositional quenching. A commercial HIPS was solvated and blended with additional polystyrene, rubber and diblock copolymer, and the mixture was flash devolatilized to give the end-product. Impact strengths of injection and compression molded samples and tensile properties are reported. It is known that the best impact modified polystyrene obtained by compositional quenching, here called aHIPS, has smaller and lower modulus rubber particles than conventional HIPS, and has more than twice the impact strength of conventional HIPS. The novel blends of HIPS and aHIPS reported here exhibit synergism, the impact strength of the blend being higher than expected as a linear average of the component properties. The rubber phase volume including occlusion was held at 23%. An interior optimum in rubber efficiency (i.e. Izod impact per unit weight of rubber) was observed when 75% of the phase volume was derived from HIPS while an interior minimum was observed when 25% of the phase volume was derived from HIPS. The elongation at break and tensile impact strength exhibited a form of negative synergism, indicating that conventional HIPS is superior in low speed tests and aHIPS is better in high speed tests such as Izod. (C) 2004 Elsevier Ltd. All rights reserved.