화학공학소재연구정보센터
Journal of Physical Chemistry B, Vol.109, No.6, 2055-2063, 2005
Characterization of iron catalysts prepared by chemical vapor deposition on nonzeolitic supports
Chemical vapor deposition (CVD) of FeCl3 has been used to deposit Fe3+ ions on the surface of sulfated zirconia (SZ) and silica-alumina (SA). Upon exposure to FeCl3 vapor most Bronsted acid sites and silanol groups are replaced by Fe, as evidenced by IR. With SZ the concentration of the acid sites and thus the retention of Fe increase with the sulfate loading up to similar to45% of a monolayer, followed by an abrupt decrease at higher loadings. This indicates condensation of sulfate groups to polysulfates, which is in line with a lower number of Bronsted sites per sulfate. Release of HCl due to the reaction of Bronsted sites with FeCl3 peaks at 85 degreesC for SZ but only at 345 degreesC for SA. After replacing Cl- by OH- and calcining, the materials were tested as De-NOx catalysts and characterized by temperature-programed reduction (TPR) with H-2 or CO. Mononuclear and dinuclear oxo-ions of Fe coexist with Fe oxide particles in calcined Fe/SA, resulting in a low selectivity for NO, reduction. During reduction of Fe/SA up to 800 degreesC, a significant fraction of the Fe forms a chemical compound with SA, possibly an aluminate. In Fe/SZ the Fe dramatically increases the reducibility of the sulfate groups, from 57% partial reduction to SO2 in the absence of Fe, to 90% deep reduction to S2- ions in its presence. Formation of Fe sulfide is indicated by the enhanced sulfur retention upon reduction. Fe/SZ is active for NO., reduction with isobutane. Catalysts with low Fe content that are prepared by controlled sublimation are superior to those prepared by impregnation. At 450 degreesC and GHSV 30 000 h(-1), 65% of NOx is reduced to N-2 in excess O-2.