Adhesion forces of toner and polymer particles to aluminum Substrates were measured by the centrifugal, detachment field and microelectrode detachment field methods, and factors affecting the adhesion forces are discussed. The adhesion forces of toner particles increased with an increase in either particle size or particle charge. The adhesion force of an irregularly shaped toner was larger than that of a spherical toner. The mean adhesion force of polymer particles to aluminum substrates decreased with all increase in surface roughness of the substrates. The CF4 plasma treatment of the polymer particles shifted their adhesion force distribution in a smaller direction. It was confirmed that the results by the centrifugal and the detachment field methods were in good agreement with each other. The contribution of van der Waals, electrostatic and water bridging forces to the adhesion forces of toner particles are also discussed. (c) 2005 Elsevier Ltd. All rights reserved.