To date, a great many researches were focused on improving stimuli-responsive and controlled-release properties of thermo-responsive hydrogel carriers, whereas for the research on flow characteristics during the phase transition, prior reports have not been found. In this paper, poly(N-isopropylacrylamide) (PNIPAM) spheres with thermo-responsive phase transition characteristics were prepared by cross-linked polymerization. In a transparent Pyrex glass pipe with hydrophilic inner wall, flow and aggregation characteristics of PNIPAM spheres during the phase transition from low temperature which was lower than the lower critical solution temperature (LCST) to high temperature (T > LCST) was studied for the first time. Many interesting phenomena about the flow and aggregation behaviors of PNIPAM spheres were found. The velocity of PNIPAM spheres in horizontal pipe decreased from 1.07 cm/s before the phase transition to 0.65 cm/s or even became zero after the phase transition, which is what targeting drug delivery systems desired. When the initial distance was about 5.5 mm at the entrance of testing pipe section, the PNIPAM spheres could aggregate together after the phase transition and subsequently roll forward; but when the initial distance was as large as 8.5 mm, the distance became close at first during the phase transition and then far after the phase transition. Similar results were also found as mentioned above in vertical pipe. When 10 spheres aggregated together, they stopped at a certain position just after the phase transition in horizontal pipe. If the flowrate was more than 40 ml/min, the aggregation configurations such as triangle, tetrahedron, hexahedron and octahedron which formed after the phase transition at flowrate of 20 ml/min disappeared. The results provided valuable information for future applications of then-no-responsive PNIPAM spheres. (c) 2006 Elsevier Ltd. All rights reserved.