To recycle the spent catalyst for the removal of VOCs, the benzene, toluene, and xylene (BTX) complete oxidations were studied over pretreated palladium based spent catalyst in a fixed bed flow reactor system at atmospheric pressure. Two different pretreatment methods with gas (air and hydrogen) and acid aqueous solution (HCI, H2SO4, HNO3, H3PO4 and CH3COOH) were used to investigate the catalytic activity of spent catalyst. The properties of the spent and pretreated Pd based catalyst were characterized by XRD, BET, TEM, ICP, and XPS. The results of light-off curves indicate that the catalytic activity of toluene oxidation for pretreated samples is in the order of hydrogen > air > HNO3 > CH3COOH > H2SO4 > H3PO4 > HCl. In addition, the air and the acid aqueous pretreated catalyst activities were significantly decreased compared to that of the spent (or parent) catalyst. Moreover, hydrogen pretreated (or reduced) catalysts having mainly metallic form show the best performance in removing the toluene vapours compared to other pretreated samples. The reduction temperature made a significant difference in the catalytic performance of the spent catalyst pretreated with hydrogen. XPS results clearly supported that the palladium state of the spent catalysts pretreated at 300 degrees C was shifted more toward metallic form than other reduced catalysts. Furthermore, the results of a long-term test and catalytic activity of aromatic hydrocarbons also supported that the hydrogen pretreated spent catalyst was a good candidate for removing toxic compounds. (c) 2006 Elsevier B.V. All rights reserved.