Journal of the American Ceramic Society, Vol.83, No.4, 817-824, 2000
Numerical evaluation of toughening by crack-face grain interlocking in self-reinforced ceramics
Crack bridging associated with the pull-out process of interlocking grains in self-reinforced ceramic materials is studied through a micromechanical simulation. The pullout of a single inclined grain is modeled via the numerical solution of a general contact problem. The bridging-force versus crack-opening-distance curve indicates a nonlinear, springlike response for the pullout of interlocking grains. The sliding friction along the debonded interface, induced by highly localized contact stresses, dominates the total bridging force. The bridging force increases with grain inclination until eventual bridge failure. The pullout of misaligned grains mainly affects short-crack toughening, with a rising R-curve, whereas aligned grains contribute to long-crack toughening. The residual stresses of the thermal expansion anisotropy play a minor role in the pull-out process of grain interlocking and the resultant toughening. The proposed mechanism is operative in both single-phase and composite ceramics in which pullout of elongated grains/reinforcements occurs.