Journal of the American Ceramic Society, Vol.83, No.5, 1237-1240, 2000
Mullitization from a multicomponent oxide system in the temperature range 1200 degrees-1500 degrees C
Mullitization from a multicomponent oxide system (aluminakaolin-quartz-feldspar-talc) was analyzed as a function of firing temperature from 1200 degrees to 1500 degrees C based on quantitative XRD and SEM, In the present study, whisker forms of mullite grew in three characteristic stages. In the first stage (1255 degrees-1295 degrees C), mullitization (nucleation) took place from glass via alumina dissolution into glass under the condition of no apparent change in glass content. The reaction in this stage was rate-limited by alumina dissolution into glass. Extensive mullitization occurred in the 1295 degrees-1335 degrees C range (second stage) directly from glass. Unlike in the sol-gel-based binary system, alumina dissolution into glass was not shown to be the rate-controlling mechanism during this extensive mullitization stage. Finally (>1335 degrees C, third stage), the reaction was saturated, accompanied by an apparent decrease in glass consumption rate. The impingement of mullite whiskers by other whiskers and crystals was speculated to cause mullite to grow in the transverse direction, yielding a diminished reaction rate in the final stage. Mullitization stages in this work were compared with those of the alumina-silica binary system shown in the literature.