Journal of the American Ceramic Society, Vol.84, No.10, 2424-2426, 2001
Densification behavior in microwave-sintered silicon nitride at 28 GHz
Si3N4 powders were sintered using a 28 GHz gyrotron source, with Y2O3, Al2O3, and MgO as sintering aids, in an attempt to investigate the effect of microwave radiation on densification behavior. The microwave-sintered samples were compared with identical samples produced by conventional pressureless sintering. The effect of sintering on the microstructural development and grain growth of the samples was assessed using scanning electron microscopy. Phase transformation behavior was assessed using X-ray diffractometry. In the microwave-sintered samples, densification and alpha --> beta transformation occurred at temperatures similar to 200 degreesC lower than those of the conventionally sintered samples. More importantly, at comparable stages of densification, the microstructures of the microwave-sintered and conventionally sintered samples were significantly different, with the microwave-sintered samples showing the development of elongated beta grains at a much earlier stage of the alpha --> beta transformation. It was concluded that the effect of microwave radiation on sintering was not simply a decrease in sintering temperatures, but in possibly a different sintering mechanism, clearly related to localized heating within the grain-boundary phase.