The synthesis and characterization of polystyrene encapsulated nanosaponite composite suspension via miniemulsion polymerization are reported in this study. The particle size of nanoclay and its pre-modification are critical to successfully producing a stable complex suspension. The final products were characterized by X-ray diffraction spectra, transmission electron microscopy (TEM), scanning electron rnicroscopy (SEM), thin window energy dispersive spectroscopy (EDS), and light scattering. The results show that ar-vinylbenzyltrimethylammonium chloride (VBTAC) modified nanosaponite could be fully exfoliated and encapsulated inside the polystyrene latex via in situ miniemulsion polymerization. When the concentration of hexadecane (a co-stabilizer used in the miniemulsion polymerization) was high, the final composite particles are composed mainly of spherical particles with size less than 100 nm, and a small number of hemispherical or bowl-structured particles of size similar to 100 nm to 1000 nm. The phase separation due to the existence of large amounts of hexaclecane accounted for the formation of a variety of morphologies. (c) 2007 Elsevier Ltd. All rights reserved.