The effect of clay organophilization on mechanical behavior and structure of PA6/EPR blends was studied. It has been shown that the modification of clay affected simultaneously the degree of PA6 matrix reinforcement, size and structure of dispersed EPR. The localization of clay with less polar treatment in the interfacial area brought an important new effect consisting intensification of toughening effect of dispersed elastomer by formation of "core-shell" particles. Basic aspects governing formation of this advantageous structure are reported. The best balanced mechanical behavior was achieved when combining two differently modified clays, whereas the clay with less polar treatment is preblended with EPR. In this way, a high degree of matrix reinforcement (exfoliation of clay with more polar treatment) was combined with favorable size and structure of dispersed EPR phase. Additionally, at lower clay content, synergy between clay and elastomer phase, monitoring itself by enhancement of toughness, was found. (c) 2007 Elsevier Ltd. All rights reserved.