Energy use patterns and utilisation efficiencies in 40 factories producing palm kernel oil (PKO) in southwestern part of Nigeria were studied. The factories were stratified into small, medium and large scale categories based on the mode of operations and production capacities. Questionnaires were administered on the factories to obtain historical data on petrol, diesel and electricity consumption and PKO production outputs for seven years (1998-2004). Energy use efficiency indicators employed include: energy intensity (EI), energy cost per unit product (EC/P), energy ratio (ER), food energy ratio (FER) and percentage oil yield by weight. Results of the study indicated that averagely, 0.58, 0.53 and 0.74Gj/10(3)l of PKO were needed in the small, medium and large PKO factories, respectively. The average food energy ratios in the small, medium and large mills are 2.48, 2.53 and 2.14, respectively. The corresponding values of PKO conversion ratio are 0.43, 0.50 and 0.35. Electrical energy consumption in medium and large mills was lower than thermal energy due to irregularity and decline in electricity supply from the national grid. The results of the study has provided required baseline information needed for budgeting, comparison of yearly energy consumption, forecasting energy requirements and planning expansion in PKO factories. (C) 2007 Elsevier Ltd. All rights reserved.