화학공학소재연구정보센터
Industrial & Engineering Chemistry Research, Vol.47, No.11, 3861-3869, 2008
Comparative Simulations of cobalt- and iron-based Fischer-Tropsch synthesis slurry bubble column reactors
The influence of the catalyst type (Fe and Co) on CO and H-2 conversions, CO2 selectivity, and the composition in Fischer-Tropsch synthesis slurry bubble column reactors was simulated for representative commercial-scale units (7 m i.d. and 30 m height). A nonisothermal, core-annulus multicompartment multicomponent two-bubble class model was used to account for a relatively detailed hydrodynamics. It was coupled to comprehensive Fischer-Tropsch synthesis and water-gas-shift reactions, in addition to descriptions of thermodynamics and thermal effects, variable gas flow rate due to chemical/physical contraction, and gas and slurry backmixing and (re)circulation. Two mechanistic kinetic models with consideration of olefin readsorption were employed to describe the paraffin and olefin formation with cobalt- and iron-based catalysts, in addition to relatively large activities for CO2 and oxygenate formation, mainly alcohols, for the latter catalyst. The influence of the temperature and superficial gas velocity on CO and H2 conversions was more evident for a cobalt-based catalyst. For both catalysts, the space-dependent superficial gas velocity directly affected the gas-phase mean residence time, influencing in the return reactor temperature and conversions. Reliable estimation of the gas velocity due to chemical contraction was critical for conversions exceeding 50%. For both catalysts, the nonisothermal simulations reveal that, because heat removal is well managed from the heat-exchange area, the reactor operation can be considered as nearly isothermal.