In order to optimize the electrode composition and performance of Polymer Fuel Cells and to reduce the production cost of membrane electrode assemblies (MEAs), different MEAs using different catalyst powders, carbon supported and unsupported catalysts with different proton conducting electrolyte powder (Nafion) content were produced by using a dry powder spraying technique developed at German Aerospace Research Center (DLR, Deutsches Zentrum fuer Luft- und Raumfahrt). The electrochemical characterization was performed by recording current-voltage curves and electrochemical impedance spectra (EIS) in the galvanostatic mode of operation at 500 mA cm(-2). The evaluation of the measured impedance spectra with an adequate equivalent circuit shows that the cathode of the fuel cell is very sensitive to the electrode composition whereas the contribution of the anode is very small and invariant to the electrode composition. Furthermore, it could be shown for the first time using electrolyte powder in the electrodes that the charge transfer of the cathode decreasing monotonically with increasing electrolyte content in the cathode. These findings suggest that with increasing electrolyte content in the electrodes, in particular in the cathode, the utilization degree of the catalyst increasing linearly with increasing electrolyte content in the electrode. (c) 2008 Elsevier Ltd. All rights reserved.