The thermal behavior of fully lithiated natural graphite flakes with different particle sizes has been investigated using differential scanning calorimetry (DSC). For DSC measurements, a fully lithiated graphite anode was heated in a hermetically sealed high pressure pan with a poly vinylidene diflouride (PVdF) binder and 1 M LiPF6 solution in ethylene carbonate (EC)-diethyl carbonate (DEC) mixture. It has been founded that the particle size has a strong influence on the thermal stability of the lithiated graphite anode. The heat generation due to the solid electrolyte interface (SEI) decomposition increases with decreasing the particle size. The onset temperatures for exothermic reactions after initial SEI decomposition appear to be lower for graphite electrodes with smaller particle sizes. This is attributed to a thermal induced delithiation facilitated by reduced diffusion path and higher surface area in smaller graphites. The structural changes in graphites during DSC scan have been investigated by ex situ X-ray diffraction (XRD) and Raman spectrometer. (C) 2009 Elsevier Ltd. All rights reserved.