Copper oxide impregnated activated carbon was prepared by three methods and studied as a respirator carbon. Using techniques Such as dynamic flow testing, X-Fay diffraction (XRD), thermal analysis, scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX), copper oxide impregnants, derived from different Sources Such as basic copper carbonate (Cu2CO3(OH)(2)), copper nitrate (Cu(NO3)(2)) and copper chloride (CuCl2) reacted with sodium hydroxide (NaOH), have been studied. Dynamic flow tests performed using Sulfur dioxide (SO2), ammonia (NH3) and hydrogen cyanide (HCN) challenge gases allow the determination of the stoichiometric ratio of reaction (SRR) between challenge gas and impregnant. Thermal gravimetric analysis experiments showed that an inert heating environment was required when thermally decomposing the Cu(NO3)(2) impregnant to CuO to avoid damaging the activated carbon substrate. SEM has been used to investigate dispersal and particle size of the impregnant on the activated carbon. XRD permits the identification of crystalline and amorphous phases as well as the grain size of the impregnant. XRD analysis of samples before and after exposure to SO2 has allowed the active impregnant in SO2 adsorption to be identified. The relationship between SRR, impregnant loading and grain size is discussed. Methods to improve impregnant distribution are presented and their impact discussed. (C) 2009 Elsevier Inc. All rights reserved.