The objective of this work is to investigate the transport phenomena and performance of a plate steam methanol micro-reformer. Micro channels of various height and width ratios are numerically analyzed to understand their effects on the reactant gas transport characteristics and micro-reformer performance. In addition, influences of Reynolds number and geometric size of micro channel on methanol conversion of micro-reformer and gas transport phenomena are also explored. The predicted results demonstrated that better performance is noted for a micro channel reformer with lower aspect-ratio micro channel. This is due to the larger the chemical reaction surface area for a lower aspect-ratio channel reformer. It is also found that the methanol conversion decreases with increasing Reynolds number Re. The results also indicate that the smaller micro channel size experiences a better methanol conversion. This is due to the fact that a smaller micro channel has a much more uniform temperature distribution, which in turn, fuel utilization efficiency is improved for a smaller micro channel reformer. (C) 2008 Elsevier B.V. All rights reserved.