Arching can occur during silo discharge of cohesive powders. In general this happens when the outlet size is not wide enough. Flow aid devices, such as aeration pads, are commonly used in the industry to achieve proper flow of cohesive materials. However, no design criteria are presently available for such kind of devices and, in particular, for the intensity of aeration to be used to avoid arching. Aim of this paper is the evaluation of the limiting aeration condition to produce the collapse of established arches and the minimum aeration rate necessary for no arching discharge flow. Experimental tests are carried out in an aerated flat bottom silo. The measured quantities are the aeration rate at arch collapse and the arch size. Powder permeability is characterized by fluidization experiments. A simplified model is proposed to assess on the prevailing physical phenomena and predictively evaluate the minimum aeration rate to determine no arching discharge flow. (C) 2008 Elsevier B.V. All rights reserved.