This study embodies experimental characterization of emitted particulate and filtration performance under varied situation in a pulse-jet cleaning process. Tests were conducted under simulated condition in a filtration apparatus consisting four bags. The effect of four different factors such as fabric punch density, baffle plate height, air to cloth ratio and cycle time have been investigated on the key parameters; emission, pressure drop along with PM2.5 and average particle diameter of emitted particulate matter in a pulse-jet filtration process. Experimental investigation based on L-9-orthogonal design shows that emission is reduced with the increases in punch density and pulse cycle time: but it increases up to a certain extent with the increase in air to cloth ratio. However baffle plate height has no effect on the emission. On the other hand pressure drop across the tube sheet increases with the material consolidation, air to cloth ratio and pulse cycle time; but the above parameter first decrease with the increase in baffle plate height. PM2.5 (based on the number distribution) is found to be mainly affected by the baffle plate height and cycle time: as it first increases and then decrease with the increase in baffle plate height but it shows reverse trend with the increase in cycle time. Average particle diameter based on number volume is found to be mainly affected by the baffle plate height and cycle time. With the increase in time of filtration. both emission and pressure drop tend to increase without affecting PM2.5 and average particle diameter based on number volume. (c) 2009 Elsevier B.V. All rights reserved.