Journal of Polymer Science Part B: Polymer Physics, Vol.48, No.8, 840-849, 2010
Reinforcing Thermosets with Crystallizable Solvents
This study demonstrates an approach to generate reinforcement in thermosetting polymers through crystal growth of crystallizable solvents. Emphasis is to identify the reaction conditions, which lead to suitable reinforcement in selected compounds. Crystallization behavior and miscibility of dimethylsulfone (DMS) in diglycidylether of bisphenol-A epoxy monomer was investigated. Small angle laser scattering and optical microscopy were utilized to monitor phase separation and crystallization of DMS at different isothermal conditions during the cure process. It is shown that DMS crystals grow anisotropically to form faceted geometries and demonstrate possible structures to anchor into the epoxy matrix. The growth mechanism and the agility of crystals are shown to be affected by the cure reaction as well as depth of supercooling. A completely cured sample with 15 wt % DMS shows a broad map of rich morphologies from nanoscale particles to uniformly distributed macroscale, discontinuous fiber-like crystals generated only by altering the curing conditions. (C) 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 840-849, 2010