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Journal of the Electrochemical Society, Vol.157, No.7, A765-A769, 2010
An Approach to Make Macroporous Metal Sheets as Current Collectors for Lithium-Ion Batteries
A simple method and approach is described to produce macroporous metal sheets as current collectors for lithium-ion batteries. This method is based on slurry blending, tape casting, sintering, and reducing of metal oxides and produces a uniform macroporous metal sheet. As an example, a macroporous copper sheet was prepared and used as the current collector for a silicon thin-film anode material. Such a porous copper substrate allows Si to have a much better adhesion, lower electrical contact resistance, higher capacity, capacity retention, and longer cycle life than on surface-roughened Cu foil and smooth Cu foil. This methodology produces very limited wastes and is also adaptable to many other materials such as Ni porous sheets at an industrial-scale production that is easy to be achieved. (C) 2010 The Electrochemical Society. [DOI: 10.1149/1.3417076] All rights reserved.
Keywords:adhesion;blending;contact resistance;copper;electrochemical electrodes;elemental semiconductors;lithium;nickel;porous materials;reduction (chemical);secondary cells;semiconductor thin films;silicon;sintering;slurries;substrates;tape casting