Size measurement of pellets in industry is usually performed by manual sampling and sieving techniques. Automatic on-line analysis of pellet size based on image analysis techniques would allow non-invasive, frequent and consistent measurement. We evaluate the statistical significance of the ability of commonly used size and shape measurement methods to discriminate among different sieve-size classes using multivariate techniques. Literature review indicates that earlier works did not perform this analysis and selected a sizing method without evaluating its statistical significance. Backward elimination and forward selection of features are used to select two feature sets that are statistically significant for discriminating among different sieve-size classes of pellets. The diameter of a circle of equivalent area is shown to be the most effective feature based on the forward selection strategy, but an unexpected five-feature classifier is the result using the backward elimination strategy. The discrepancy between the two selected feature sets can be explained by how the selection procedures calculate a feature's significance and that the property of the 3D data provides an orientational bias that favours combination of Feret-box measurements. Size estimates of the surface of a pellet pile using the two feature sets show that the estimated sieve-size distribution follows the known sieve-size distribution. (C) 2010 Elsevier B.V. All rights reserved.