ZnO thin films, as polymer protection layers against ultraviolet radiation, were deposited on polyimide foil substrates using cathodic vacuum arc deposition technique. X-ray diffraction results showed that all the samples had (0 0 2) preferred orientation and the FWHM decreased as the position angle decreased. A fragmentation test was employed to investigate the influence of substrate position angle on the adhesion of ZnO thin films. It was found that the intrinsic adhesion between the ZnO film and the polyimide substrate is about 60 MPa at the substrate position angle of 0 degrees. When the position angle increases to +/- 60 degrees, the value of intrinsic adhesion decreases to about 30 MPa. (C) 2010 Elsevier B. V. All rights reserved.