The low water solubility of styrene (St) monomer increase the need for a good initiator system to speed up the emulsion polymerization and remove unreacted monomers. Polymerization of styrene monomer in water was performed at 30, 50, and 70 degrees C under ultrasonic irradiation using sodium dodecyl sulfate as surfactant and ammonium persulfate as initiator. Ultrasonic energy was used as a tool to speed up the polymerization. Combining ultrasonic and ammonium persulfate led to a higher conversion and higher rate of polymerization. Ultrasonic energy has an effect on the particle size distribution. The particle size distribution increases with an increase in the monomer conversion of styrene for ultrasonic polymerization, whereas the particle size distribution did not change with an increase in the monomer conversion compared with the conventional thermal polymerization results. Higher molecular weights were obtained under ultrasonic irradiation. FE-SEM and TEM pictures show different morphology with changing temperature polymerization. (C) 2011 Wiley Periodicals, Inc. J Appl Polym Sci 121: 2535-2542, 2011