Journal of Process Control, Vol.21, No.7, 997-1010, 2011
Closed-loop identification with routine operating data: Effect of time delay and sampling time
In industry, in order to store the reams of data that are collected from all the different flow, level, and temperature sensors, the fast-sampled data is very often downsampled before being stored in a data historian. This downsampled or even compressed data is, then, often used by process engineers to recover the appropriate process parameters. However, little has been written about the effects of the sampling on the quality of the model obtained. Therefore, in this paper, the effects of sampling time are investigated from both a theoretical and practical perspective using results that come out of the theory of closed-loop system identification with routine operating data. It is shown that if the discrete time delay in a process is sufficiently large or the sampling time is sufficiently small, then it is possible to recover the true system parameters. The most common industrial processes that fulfill this constraint are temperature control loops. These results suggest that the sampling time has an important bearing on the quality of the model estimated from routine operating data. Using both Monte Carlo simulations and an experimental set-up with a heated tank, the effect of discrete time delay on the identification of the true continuous time parameters was considered for different sampling times. It was shown that increasing the sampling time above a given threshold resulted in identifying an incorrect model. As well, the models obtained using a PID controller were less sensitive to sampling time than those obtained using a PI controller. However, the PID controller values were more sensitive to the effects of aliasing at larger sampling times. (C) 2011 Elsevier Ltd. All rights reserved.