Applied Surface Science, Vol.258, No.20, 7989-7996, 2012
A reliable method to grow vertically-aligned silicon nanowires by a novel ramp-cooling process
We have grown silicon nanowires (SiNWs) on Si (111) substrates by gold-catalyzed vapor-liquid-solid (VLS) process using tetrachlorosilane (SiCl4) in a hot-wall chemical vapor deposition reactor. Even under the optimized conditions including H-2 annealing to reduce the surface native oxide, epitaxial SiNWs of 150-200 nm in diameter often grew along all four (111) family directions with one direction vertical and three others inclined to the surface. Therefore, the growth of high degree ordered SiNW arrays along [111] only was attempted on Au-coated Si (111) by a ramp-cooling process utilizing the liquid phase epitaxy (LPE) mechanism. The Au-coated Si substrate was first annealed in H-2 at 650 degrees C to form Au-Si alloy nanoparticles, and then ramp-cooled at a controlled rate to precipitate epitaxial Si seeds on the substrate based on LPE mechanism. The substrate was further heated in SiCl4/H-2 to 850 degrees C for the VLS growths of SiNWs on the Si seeds. Thus, almost 100% vertically-aligned SiNWs along [ 1 1 1] only could be reproducibly grown on Si (111), without using a template or patterning the metal catalyst. The high-density vertically-aligned SiNWs have good potentials for solar cells and nano-devices. (c) 2012 Elsevier B.V. All rights reserved.
Keywords:Liquid phase epitaxy;Epitaxial growth;Vertical alignment;Semiconductor quantum wires;Nanowires;Silicon