Polypyrrole (PPy) is one of the preferred alternatives among the intrinsically conductive polymers (ICPs). In this study, PPy-coated cotton (PPy-CT) fabrics were synthesized by two step in situ chemical polymerization. The reaction parameters, such as monomer concentration and temperature, were studied in detail. The surface resistivity of PPy-CT fabrics ranged similar to 15-5000 Omega(-2). To assess long-term usage potential, the atmospheric aging of conductivity characteristics of treated fabrics was monitored over a period of 6 months. It was found that the synthesis temperature had a significant impact on conductivity and atmospheric aging of PPy-CT fabrics. Furthermore, various sulfonic acid sodium salts added as external doping agents during polymerization also had a positive effect. The scanning electron microscopy revealed smoother morphology of sulfonic acid salt doped PPy coatings. The overall study addresses the durability aspect of PPy-CT fabrics in potential applications areas. (C) 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012