The objective of this work was to develop a numerical simulation method to study the heat transfer process and inactivation of Escherichia coli O157:H7 during gas grilling of non-intact beef steaks (NIBS). A finite difference and optimization algorithm was developed to determine the effective heat transfer parameters during grilling. After validation, these parameters were used in a finite element method to simulate the temperature profiles at various locations of NIBS (2.54 cm in thickness). The computer simulation results showed that E. coli O157:H7 may survive the heating processes if normal grilling conditions for intact beef steaks were used. Computer simulation results also suggested that E. coli O157:H7 might be effectively inactivated if NIBS (2.54 cm) were evenly flipped (every 4 min) and cooked for 16 min during cooking. The result of this study may help the food service industry to develop more adequate grilling methods and conditions to cook NIBS. Published by Elsevier Ltd.