Journal of Materials Science, Vol.46, No.1, 174-182, 2011
Predicting long-term creep failure of bimodal polyethylene pipe from short-term fatigue tests
Short-term fatigue testing was used to predict long-term creep failure of a bimodal polyethylene (BMPE) pipe with superior creep resistance. The stepwise crack propagation was studied by increasing the R-ratio (defined as the ratio of the minimum to the maximum stress intensity factor in the fatigue loading cycle) at 50 A degrees C from 0.1 approaching creep (R = 1). Crack growth rate (da/dt) was related to the maximum stress intensity factor K (I,max) and R-ratio by a power law relationship da/dt = B' K-I,max(4) (1 + R)(-8.5). The correlation in crack growth kinetics allowed for extrapolation to creep fracture from short-term fatigue testing. The temperature dependence of crack growth rate was contained in the prefactor B'. A change in slope of the Arrhenius plot of B' at 67 A degrees C indicated that at least two mechanisms contributed to crack propagation, each dominating in a different temperature region. This implied that a simple extrapolation to ambient temperature creep fracture from elevated temperature tests might not be reliable.